Comparing Standard and Custom-Fabricated Mezzanines

There are many types of mezzanines available in the market to provide warehouse owners and users more flexibility in choosing which one would most effectively work for their material handling and warehouse operations. Among these types, do you already what to get for your material handling and warehouse storage needs?

The two primary classifications of mezzanines are standard-sized and custom mezzanines. While both are equally functional, they both have their strengths and weaknesses, and, therefore, require you to weigh your options as to know which one to get.

Standard-Sized Mezzanine Systems

Standard-sized or off-the-shelf mezzanine systems are pre-fabricated according to the normal sizes and typical spaces of warehouses in general. They are readily available from the manufacturer, such that when a company orders one or more systems from them, the manufacturer can deliver and install them right away.

All standard-sized mezzanine systems are constructed using the same high-grade, heavy-duty materials. However, if you have some minor requests regarding its construction, they may not be accommodated since standard mezzanines are already fixed, completed, and ready to be installed.

If your warehouse uses the standard storage space and you need a mezzanine system right away, the standard-sized system us ideal for you.

Custom-Fabricated Mezzanine System

Mezzanine systems can undergo custom fabrication if a customer or client prefers a system that is different from standard-sized models. For example, the size of the warehouse is unique that no standard-sized mezzanine can fit in, a custom-fabricated unit is most ideal to be used

Moreover, if client requires special specifications such as different materials to be used, different height or elevation, and additional safety features, a custom-fabricated mezzanine system should be preferred. Thus, if your warehouse storage needs are quite unique and you have a lot of time to spare while the manufacturer constructs your custom-made mezzanine, then this type is ideal for you.

These are the common differences between standard and custom mezzanines. The choice as to which type of system to get will all depend on your storage and material handling needs. For more information about custom mezzanines, visit http://msshouston.com/cantilever-racking-6/uncategorised/custom-mezzanines.

Four Main Types of Mezzanine Systems

A mezzanine is an elevated platform often used in warehouses and facility centers to maximize space and use as storage systems for small items or big equipment. Mezzanine manufacturers create both standard-sized and custom-fabricated systems, according to the preference of the client.

There are four main types of mezzanines that serve as material handling, distribution, space saving, storage and access solutions.

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Free Standing Mezzanines

As the name implies, free-standing mezzanine structures are stand alone. They are constructed within an existing building or structure which is designed to maximize clear space under and above the mezzanine. Also known as structural, steel, or wide span mezzanines, this type of mezzanine incorporates wide column spacing and high PSF (pounds per square foot) capacity. They are usually engineered for a specific need.

Building Supported Mezzanines

Building supported mezzanines are ideally installed in a warehouse building that is designed to support additional loads. A blended system can also be developed in which a mezzanine is supported partly by the building structure and partly by columns, as long as the foundation can support the additional load. This type of mezzanine is usually strong and stable as the entire building structure is what keeps it standing.

Rack Supported Mezzanines

Rack supported mezzanines are the most economical way of creating additional floor levels using standard pallet rack components, provided that the rack system can support the additional loads.Additional materials, however, are required for the decking, stairs, and fall protection. For instance, catwalks can be installed in these systems.

Shelving Supported Mezzanines

Shelving supported mezzanines are ideal for storage of smaller items alongside existing shelving. This is an economical way to make more efficient use of existing space. This type of mezzanine is the least flexible in terms of installation and reconfiguration.

Mezzanines are very useful for warehouse operations and material handling, provided that you know which type should be installed in your facility. For more information about warehouse storage systems, consult with the mezzanine manufacturers at MSS Houston or visit their website at http://msshouston.com/racking-systems/uncategorised/mezzanine-manufacturer.

Maintenance Tips for Industrial Mezzanines

Industrial mezzanines are used in many industries for various applications such as storage and additional space. To maintain its function for regular usage and enable it to last for a very long time, proper precautions should be observed. Here are some maintenance tips for industrial mezzanines.

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1. Mezzanine floors should be inspected and monitored on a regular basis. Any visual defects such as dents, buckles, tears to any beam, stanchion, floor joist or even loose nuts and bolts will require specialist advice from the manufacturer, supplier, or independent structural engineer. If one of the above damages has been found, immediate attention should be made.
2. Damage to decking can be an evidence of excessive loading. Thus, it is important to not overload your mezzanine. Always keep in mind the maximum weight capacity of the storage system and do not exceed its weight limit. Any sign of decking cracking, breaking up, or other obvious distress will require specialist advice and repair.
3. Strictly follow maximum weight capacity of the system. Loading notices must be supplied by the mezzanine manufacturer or supplier and prominently displayed around the mezzanine.
4. The structural steel framework and decking of your industrial mezzanine should not be altered without reference to and advice from the supplier and/or manufacturer or a qualified structural engineer.
5. Positions of staircases and other forms of access and escapes must not be changed without prior reference to the supplier and/or manufacturer. Likewise, change of usage of a mezzanine may require alterations to the loading characteristic originally calculated, reference to the supplier, manufacturer or structural engineer should be sought. 

An industrial mezzanine can work effectively for you and your warehouse needs. However, if not used and maintained properly, it may even cause more harm and damage than help. For more information about fabrication, installation, and use of industrial mezzanines, consult with the experts at MSS Houston or visit its website at http://msshouston.com/cantilever-racking-10/uncategorised/industrial-mezzanine.